|
When the oil in the 928 or 944 circuit has free
air bubbles in it, it is subject to stratification by density when
it undergoes acceleration. When this mixture goes around turns or
bends in the galleries the denser fraction is pushed to the outside
and the lighter density fraction, i.e. free air bubbles, is pushed
to the inside or shorter radius.
The oil entering the main passageway has just
undergone turns and so the air/oil mixture is already segregated.
Very shortly thereafter this segregated mixture reaches the side
passage leading to the 2/6 or 2 rod bearing circuit. In making this
turn the heavier density fraction, oil, will create a boundary layer
and will channel the already segregated air bubbles to the shorter
inside radius. In this way, the number 2/6 or 2 rod bearing
receives a higher relative/local percentage of entrained air than
the other passages. This is fatal for reasons which are well
explained in SAE papers. [See, for example,
SAE 932785]
After passing by the 2/6 or 2 side passage to
subsequent passages two advantages appear: 1) the average mix has a
lower entrained air percentage by virtue of a disproportionate
amount of air being already directed to the 2/6 or 2 passage; 2) the
segregated air and oil has a chance to redistribute more randomly --
this makes subsequent corner flow radial accelerations less
damaging.
Further comments on the 944/951/968:
The
Porsche 944
has an oiling system where the main oil gallery is appended to the
exterior surface of the block* and comprised of two converging cones
with the narrow tips being joined at approximately parallel to the
center main of the bedplate.
* There is a technological history that one can explore here by
performing related patent searches as well as understanding draught
angles in casting cores.
The number two main bearing feed and by extension the number two rod
bearing feed is immediately adjacent to the exit of the integrated
block oil to water heat exchanger. The feed to the heat exchanger is
located further down the block and by extension communicates with a
different section of oil in the system with a different dynamic
pressure. It is also well known that many positive displacement
pumps will introduce pressure waves to the oil supply, for example
see SAE 750051.
The idea of a piston can be abstracted and applied to the "slug" of
oil present in the arm of the rotating crankshaft on its way to the
rod bearing. It is well known, e.g. via SAE papers, that centrifugal
force will try to create a break in the oil column within the
crankshaft. This break is the abstracted "draw" of the piston.
The number two rod bearing in the 944
receives a disproportionate amount of entrained air bubbles over all
other rod bearing feeds through an artifact of the circuit design
that it shares with the 928. This means that the abstracted draw
can, will and does instantiate itself. This will create a shock wave
of even greater amplitude ala the above due to the physical
shape/geometry of the main oil gallery.
The 944 has a well known history** of
sealing problems with the heat exchanger. In later models the now-vestigal
oil to water heat exchanger exit port is plugged and a remote oil to
air heat exchanger is used.***
** The factory service manual has not only dedicated sections to
cleansing the engine after a number two rod bearing failure but also
a section on water to oil failures.
*** Many thanks to Steve Walters who took the time to send his flow
diagrams for the 944 oil system.
Kibort
Effect |